Basic shelf questions

sugarlady1980

Member
Full Member
Messages
19
Reaction score
43
Location
FL
First name
Lisa
I want to make a shelf with very thin boards, about 20" x 6". I figued I would make a dado or groove and glue the shelf part with two simple supports underneath. How thin can I make the back portion "A" and then also how thin can I make portion "B"? Also, if I use osage orange or a harder wood can I make things thinner than normal while still being structurally sound? Thanks!

paint_16-01-2026-03-36-11.jpg
 

2feathers Creative Making

Member
Full Member
Messages
6,676
Reaction score
9,648
Location
Crossville Tennessee
First name
Frank
Oak, Osage, locust, hard maple all have a higher modulus of elasticity.
See I know big words too ...
The simple answer is the chart of woods elasticity is what tells you which woods will span farther with thinner boards.
If those vertical lines are small corner braces, then yes, thinner boards will work. Careful how deep you make your dado so you don't cause the backboard to split.
In pine, you can use 3/4" stock to build that shelf. I have seen tons of 'em that size.
As you thin the boards, the fasteners become the challenge. In the harder woods you will have to pre drill. The more visible the pores are on the wood you pick, the higher the tendency to split or run out.
I would suggest half inch as a minimum thickness considering the dado and fastening issues. However, if you must press your luck, 3/8 and bring the shelf supports in about 2 to 3 " from the end. Mathematics say the interior span will support better than the open end so dont be tempted to bring them to quarter/half/quarter position for better support.
 

sugarlady1980

Member
Full Member
Messages
19
Reaction score
43
Location
FL
First name
Lisa
  • Thread Starter Thread Starter
  • #3
That is fantastic info, thank you for the reply!
 

DLJeffs

Member
Full Member
Messages
6,362
Reaction score
15,873
Location
central Oregon
First name
Doug
Frank hit all the main points. The only thing I would add is the dado doesn't have to be very deep into the back board. It will primarily be providing the horizontal stiffness to minimize the shelf from bowing in the middle. So a shallow 1/4" dado and a glued & screwed shelf should suffice. The only thing you didn't mention is how wide your shelf will be (how far does the shelf stick out from the back board). The wider that is, the higher the chance of it bowing if you put heavy things on the shelf.
 
Top