As many of you know I'm planning a new bench. I had a young apprentice start recently and he also needs a bench. I think it's important for him to feel like he has "his stuff" to encourage him to take better care of it. So long story short I'm killing two birds by helping him build a bench and at the same time I'm trying some ideas for the vise I'll build for my new bench. Working this one through should yield a tremendous amount of understanding for both of us on wooden screw vises.
It's all, and I mean ALL been done with hand tools as he is only allowed to use hand tools until he has a good grasp of them. The screw on this one is a poplar glue-up. The stock was milled to a 1-1/2" sqaure then to an octagon. Next it was fed through a shop made dowel cutter similar in design to a dowel pointer. Unfortunately I didn't take pictures of that step, I will take a picture of the dowel cuter next time I'm at the shop though... It worked surprisingly well!
Then a wooden thread box was used to cut threads on the 1-1/2 round dowel. A 2-1/2" thick oak nut was made with a matching tap.
There is still some work to go to but here are a few pictures thus far. Also the bench for my vise will have persimmon wood screws and nuts provided by Mike. The last picture is the first screw and nut I made from Mahogany.
It's all, and I mean ALL been done with hand tools as he is only allowed to use hand tools until he has a good grasp of them. The screw on this one is a poplar glue-up. The stock was milled to a 1-1/2" sqaure then to an octagon. Next it was fed through a shop made dowel cutter similar in design to a dowel pointer. Unfortunately I didn't take pictures of that step, I will take a picture of the dowel cuter next time I'm at the shop though... It worked surprisingly well!
Then a wooden thread box was used to cut threads on the 1-1/2 round dowel. A 2-1/2" thick oak nut was made with a matching tap.
There is still some work to go to but here are a few pictures thus far. Also the bench for my vise will have persimmon wood screws and nuts provided by Mike. The last picture is the first screw and nut I made from Mahogany.
