What did you do in your shop today?

Recently I replaced the old guides on my Parks (aka Craftsman when they were good) 18 in band saw. When I did, the blade guard no longer worked so this weekend I had to fabricate something that would work. Found some 2 inch aluminum channel and cut it to fit, made a sliding slot for retainer bolts-- not pretty, but functional.
My first attempt was exactly backward of what I needed-- something in tranlating what's in my head to reality. :sorry:
Forgot the picture rule-- here it is, had to make a couple spacers from pvc so so it'd be straight.
@ripjack13 -- there y'are. @Tony -- the cleanup bug hasn't bit me yet....
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Looks like it aughta work.
 
Oh you ain't got to worry about that, you couldn't get a woman in there, :scare3: she'd be runnin off screamin about getting cooties and such just peekin in the door! Ain't no way you gonna get her all the way in there, and in a compromised position on the counter!! :rofl:
 
Y'all need to leave David alone. Shop looks great brother, don't change a thing!!!!!!!!! Tony
 
Along the lines of shop cleaning, some of you know I've been cleaning for about a month now. I got about half of it done, had a lot of family issues and work going on. I was making steady progress until yesterday. Saw an ad on CL and bought a bunch of walnut, cherry, maple and white oak along with some storage racks. @Bean_counter and I are splitting it, but until we meet up its all in my Shop!! Couldn't pass this one up, got (I think) 8 walnut boards that are 12" wide and 6-9 feet long, beautiful air-dried stuff!! My wife is less than pleased with me.......
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Got way farther than thought on this today. Remove the tenon and do a little sanding and some oiling. After that a little wax and call it done.

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I said goodbye to my Jointer, Planer, and Mortising Machine today. Turned a bit of profit on the transaction. Now to shop for a set of manual mortising tools...
 
Along the lines of shop cleaning, some of you know I've been cleaning for about a month now. I got about half of it done, had a lot of family issues and work going on. I was making steady progress until yesterday. Saw an ad on CL and bought a bunch of walnut, cherry, maple and white oak along with some storage racks. @Bean_counter and I are splitting it, but until we meet up its all in my Shop!! Couldn't pass this one up, got (I think) 8 walnut boards that are 12" wide and 6-9 feet long, beautiful air-dried stuff!! My wife is less than pleased with me.......
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She'll get over it. Or she'll leave and take the kids and you'll be able to put the shop in the living room. Either way, it works out.
 
She'll get over it. Or she'll leave and take the kids and you'll be able to put the shop in the living room. Either way, it works out.

Well, she hasn't left me yet. Back to CL, buy some more wood. Maybe it'll work this time.........
 
Heard the tell tale 'tic-tic-tic' while roughing out a little of that maple from yesterday... Screwed! Managed to just miss it with the chainsaw yesterday, and it backed out easily with a screwdriver... got lucky!
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Heard the tell tale 'tic-tic-tic' while roughing out a little of that maple from yesterday... Screwed! Managed to just miss it with the chainsaw yesterday, and it backed out easily with a screwdriver... got lucky!
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That was close Doc, glad you caught it! Tony
 
Well... Experiments with Cholla met with mixed results. Picked the ugliest piece in the box to play with, and educate myself.

First lesson learned - Cholla is extremely dense, it will not soak up stabilizing resin, and therefore you cannot dye it! Was hoping to dye the cholla and fill with different color resin. Ain't happening!! Mixed up 1 batch blue dye, 1 batch green dye - 10 drops to 100 ml resin. Pulled this down to no bubbles coming and let it soak under vacuum. Pulled to no bubbles 2 - 3 more times over the course of 2 days, put it in the pressure pot and held it at 50 - 90 PSI for 4 days, pulled it out, and cooked it off, and basically in a week's time I dyed the dead stuff on the outside of it. Trimmed the end off and there was NO penetration. Hit it with 180 grit Abra-Net and in about 3 passes we were back to bare wood.

So I loaded up a batch of Alumilite, 100 ml with two drops of Alumilite Blue, which is really blue!! Whipped up a couple of tin foil molds, and cast it! And, wound up with...

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Camera batteries died, so these two were with cell phone!

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I also learned the easiest way to set this stuff up to bore for pen tubes, is to put it on the sander and sand it down to cholla, leaving yourself with a little square blank centered around your cholla. Just way easier than trying to bore the center any other way after casting it. Again, this was the ugliest piece of stock above, a few missing pieces in the skeleton, but someone will thinks it's cool, so I made keychains out of it, rather than waste the time and material.

Had a good bit of resin left when I cast the above blanks, so I quick grabbed a short pen blank, and another piece of tin foil, wrapped the blank with foil to form a mold, grabbed a piece I'd trimmed off another blank that probably should have been thrown away, but we do don't do that in this insane game, and I cast another keychain blank.

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After I got done and saw how it turned out, I was kicking my ass for NOT trimming this to turn a letter opener handle out of cause it's really kinda cool, and it's a 1/4" too long for that! Resin was too dark, cut the grooves to allow a little more light in and brighten it up a bit.

Then I took some of the peanuts @barry richardson sent with the cholla and turned a Gatsby to familiarize myself with assembly of that pen, since this is the first one I've put together. Looks pretty damned good for peanuts!!

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Unless I'm mistaken this is Eucalyptus Burl, with a little lace. Unfortunately most of the lace turned out of it. Was interesting to turn, to say the least. Lots of checks, lots of voids to fill, pieces flying off about the time I got it turned to finished size... No I was not impressed when I felt it fly out of there, and it looked awful close to ugly, but it did turn/sand out and didn't affect anything. Was still a lot of checks and voids to fill though!

Because of that, finish is CA and BLO. Attempts to wet sand kept leaving nasty white dust in the checks and voids, so I wet sanded with BLO instead because it darkens the dust, and thus helped fill the checks and voids with it. Yee Haa!! Lost count, 20 - 30 layers of CA, wet sanded real frequently. But it's purty!!
 
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Very cool Rocky! Yea the xtra stuff was euc burl. It tends to develope a lot of small checks when it dries, not so good for pens, I wonder if it could be casted to fill all the little voids? seems it wouldn't take much resin.....
 
Mostly what I did in the shop today (well, yesterday and Saturday) is clean things up. Got several more boxes of stuff put away, moved the band saw to a new mobile base (had to put some 2x4s across supports between the studs and use a come-along to lift it), took pictures of the jointer to try and sell it (some interest but it's still taking up shop space right now), swept up the floor, just little stuff.

Hopefully Wednesday morning I'll have power run to the shop from the main box. At that point there will still be work to be done but I'll be able to run the 240 volt stuff, the rest can work off existing extension cords until the end of the month. I have a segmented bowl I need to get ready for a fund raiser so the table saw being available will be a big help :)

Still not sure where I'm going to store all the blanks - guess I just need to make stuff from them so I can sell them off :)
 
Finished up work early today and started to roughout and core a few bowls from the silver maple I got this weekend. Some of it has a little curl and burl in places... not nearly as pretty as @Mike1950 's maple, but the price was right!

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