Box pictures-everyones!

DLJeffs

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Doug,

This would make a most excellent clothes hamper. If lidded it would be a great animal crate as well (thinking more like chickens, birds but other too). I can see the thing being filled with grapes, and sadly with potatoes. So many possibilities. Remind us what you are going to use it for.

Question: You pinned the corners, I see that holding the top rail joint, however the pins look to be perpendicular, as in squared (90 degrees). Is that so? Sure you used modern glue so likely never an issue.

Dad would tell me to offset the pin hole. So it would go through the top joint and into the corner rails at an angle. We often used "horse glue" and "hide glue". The concept was when lifting up, there was side forces transferred by the pin holding in more directions. Moisture played hell with those glues and sometimes they failed. So if the pin was angled, you had friction to back up the glue. With bigger corners, the pin was angled more. So when you cut and sanded it, it was a "decorative" oval. Unless like me one time, drilled the hole angled the wrong direction so the oval failed to match the others....I was a kid, that is the excuse I'm going with.

The other really cool thing about these weave baskets / boxes, when you break a slat, you steam it out and steam a replacement in (unless you pinned the ends, that makes it a bit harder). Way Cool build.
Excellent comments Mark. I don't have a specific use or plan for this. I was getting tired of moving around this pile of maple strips left over from guitar making and just figured this was a good use for some of them. I still have a pile, maybe not enough for a box this big but maybe a shallower box. The open weave of the sides makes it a good candidate for anything that needs a little air circulation. My wife says she has a use for it so it's hers now. It's outside dimensions are 17" x 11" x 10" deep. I would make a good potato box.

The dowel pins in the top frame do indeed go straight down into the corner posts, about an inch or so. And you are correct, that probably isn't the most structurally secure way to do that. I didn't think about angling them. Because I cut the slots for the maple slats about 1/4" deep into two sides of the posts, and the posts are roughly 1" square, I only had about a 5/8" square area of post of drill into (see the photo below). I tried to center my dowel pin into that area. I did use Titebond, both between the top frame and post and in the dowel hole and in the mortise & tenon joints. I don't think it'll come apart but it could. I guess ideally it would be better to have the top frame tenon go into the corner post and then dowel pin it through. I did not pin the maple slats, they're just sitting in the saw kerfs in the corner posts. The vertical maple slats are glued and nailed into the plywood bottom (covered by the cherry trim), but just sit in routed dados in the top frame. There's probably methods for making these types of boxes but I didn't bother researching it - just winged it, trying to use some of the "scraps" I had in the garage. The cherry was leftover from a coat rack thing I built several years ago and it had twisted and warped a little so I could only use it for shorter projects. The juniper was rough sawn from a place up near Terrebonne and I had used it for some key racks, etc.. It was a little over 1" thick so I figured it would make good corner posts. Nothing more scientific than that went into this box, heh heh.

Edit: The other weak link is where the corner posts attach to the plywood bottom. I chiseled out a 5/8" deep pocket in the bottom of each corner, so the plywood bottom would recess into that pocket. Then I glued and nailed the corner posts to the plywood bottom. You can kind of see how I did that in this photo. I'm sure there are better ways of doing this part too.

maple slat box structure.jpg
 
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DLJeffs

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Mark got me thinking about this from a structural perspective. On hind sight, if I were to make another one of these and was worried about it coming apart, I'd make the vertical maple slats just like I did here. BUT, I'd make them long enough to extend through the top frame. Then I would pin the maple slats through the top frame. So all the strength to support the weight in the box would go through the multiple maple slats, rather than the corner posts. If I expected really heavy weights, I'd do something similar with the corner posts too, rather than gluing and nailing like I did above. Maybe drill and dowel the corner posts into the bottom, horizontally from the side.
 
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DLJeffs

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Finished a PO Box door bank for our granddaughter. I think the 1/2" burl slices came from Mike ( @Mike1950 ). And sorry, I can't remember who sent me a nice mahogany board that has such nice stripes in it, kind of unusual. The PO box door came from Jason ( @Jason Martin ). The bottom is glued on permanently, the top has 4 decorative screws holding it on, just in case the door jams or they lose the combo or something, they can still get into the box. She's only 3 but maybe someday she'll appreciate it - and save enough money to take care of her old grandpa after I spend all her inheritance.

finished bank.jpg
 

phinds

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Made this one over 40 years ago. African mahogany. When I saw, in the wood store, the plank that had the two end sections shown at the bottom, I knew I had to make something out of it. I ended up making this for my wife's dulcimer. It's really more of a case than a "box", but hey ...

1752015480846.png
 

DLJeffs

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Wow, just wow! That's beautiful. So cool you routed out the inside rather than make sides and all. And that dulcimer looks pretty special too.
 

Arn213

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Made this one over 40 years ago. African mahogany. When I saw, in the wood store, the plank that had the two end sections shown at the bottom, I knew I had to make something out of it. I ended up making this for my wife's dulcimer. It's really more of a case than a "box", but hey ...

View attachment 275857
Very nicely made case and dulcimer Paul. I appreciate the way you angled the corner, the storage compartment, the green velvet lining is perfectly suited/classic color for the khaya hog heartwood. How does her dulcimer hold up with humidity? Do you insert an incase humidity unit?

This shape case is ideally suited for the dulcimer. For guitars I am not a fan of rectangular cases and prefer the form fitted cases as it is less bulky and the interior hugs the instrument better, and helps it from getting damaged (the body is wedged by the lining/foam fitted inserts restricting it from being flung loosely through travel motion and movement). I also preferred the case lined all the way through including the underside of the hinged lid that has an integrated pillow at the lower bout so it presses on the top carve of a guitar so it keeps lock from shifting from travels.
I also prefer a padded neck cradle rest as that creates a stop from forward shift and cushioning for the neck shaft.

Arn
 
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Nature Man

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Finished a PO Box door bank for our granddaughter. I think the 1/2" burl slices came from Mike ( @Mike1950 ). And sorry, I can't remember who sent me a nice mahogany board that has such nice stripes in it, kind of unusual. The PO box door came from Jason ( @Jason Martin ). The bottom is glued on permanently, the top has 4 decorative screws holding it on, just in case the door jams or they lose the combo or something, they can still get into the box. She's only 3 but maybe someday she'll appreciate it - and save enough money to take care of her old grandpa after I spend all her inheritance.

View attachment 275855
Excellent! I have 2 to do. Like your design a great deal. And the wood is amazing. And the joinery... Chuck
 

Nature Man

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Made this one over 40 years ago. African mahogany. When I saw, in the wood store, the plank that had the two end sections shown at the bottom, I knew I had to make something out of it. I ended up making this for my wife's dulcimer. It's really more of a case than a "box", but hey ...

View attachment 275857
Beautiful case! That is an heirloom! Chuck
 

phinds

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Wow, just wow! That's beautiful. So cool you routed out the inside rather than make sides and all.
Hm ... not sure how you came to that conclusion. It does have sides.
How does her dulcimer hold up with humidity? Do you insert an incase humidity unit?
Don't really recall, although I don't remember putting in any anti-humidity stuff. She only played it for a few years and then got bored with it. Too bad, too, since she got to be quite good with it.

Every time I think of a dulcimer, I can't help but remember what a guitar playing friend of ours said (behind my wife's back):

The only thing a dulcimer is good for is to use as kindling to set an autoharp on fire. :smile:
 

phinds

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Beautiful case! That is an heirloom! Chuck
Yeah, I had intended it to be but sadly my daughter went through some REALLY bad times as a teen and traded it for drugs. Bummer. She is a truly wonderful person now, but back then ... not so much.
 

DLJeffs

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Hm ... not sure how you came to that conclusion. It does have sides.
Oh, my mistake. The joints were so tight I didn't see them without zooming in. And you put those little corner braces in there. It looked like you had routed out the inside cavity.
 
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Mike Hill

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Finished a PO Box door bank for our granddaughter. I think the 1/2" burl slices came from Mike ( @Mike1950 ). And sorry, I can't remember who sent me a nice mahogany board that has such nice stripes in it, kind of unusual. The PO box door came from Jason ( @Jason Martin ). The bottom is glued on permanently, the top has 4 decorative screws holding it on, just in case the door jams or they lose the combo or something, they can still get into the box. She's only 3 but maybe someday she'll appreciate it - and save enough money to take care of her old grandpa after I spend all her inheritance.

View attachment 275855
That is the coolest, neatest one of those I have seen!!
 
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